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熔融沉积月壤成型技术

Fused Deposition Modeling Lunar Regolith Forming Technology

  • 摘要: 面向月壤高性能快速成型制造的需求,提出一种基于熔融沉积的月壤成型方法。基于成型工艺要求与工程约束,进行了月壤熔融沉积成型装置方案设计。通过建立计算流体力学与传热学耦合的仿真模型,对月壤成型过程中的沉积流动与相变行为进行了数值仿真。仿真结果表明:在12231323 ℃范围内,熔融月壤具备良好的流动性和约束性,可实现连续沉积成型,验证了该方法的可行性。当成型平台移动速率低于6 mm/s时,沉积线宽无明显变化,最大值为12.5 mm;随着移动速率增加,线宽呈下降趋势,在30 mm/s时达到最小值4 mm。成型速率由线宽与成型平台移动速率共同决定,在移动速率为20 mm/s时,成型速率可达最大值1 000 mm3/s。

     

    Abstract: Aiming at the requirements of high-performance rapid prototyping of lunar regolith, this study proposes a method of lunar regolith forming based on fused deposition modeling. Considering the requirements of the molding process and engineering constraints, the scheme design of the lunar regolith fused deposition modeling device was carried out. By establishing a simulation model of the coupling of computational fluid dynamics and heat transfer, the sedimentary flow and phase transition behavior in the process of lunar regolith formation are numerically simulated. The simulation results show that in the temperature range of 1223 ℃ to 1323 ℃, the molten lunar soil has good fluidity and constraints, which can realize continuous deposition molding, which verifies the feasibility of the method. When the movement rate of the forming platform is less than 6 mm/s, there is no significant change in the deposition line width, and the maximum value is 12.5 mm. As the movement rate increased, the line width showed a downward trend, reaching a minimum of 4 mm at 30 mm/s. The forming rate is determined by the line width and the movement rate of the forming platform, and the molding rate can reach a maximum of 1000mm3/s when the moving rate is 20 mm/s.

     

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